1. Including printing plate outer diameter ￠410mm (including plate thickness 4mm and plate thickness 3mm).
2. Using 45# high-quality steel, after quenching and tempering, turning, etc., the axial and circumferential reference engraving
Wire, the surface is plated with hard chrome.
3. Dynamic balance correction, stable operation, suitable for high-speed operation.
4. Ratchet fixed reel shaft. It is equipped with a plate hanging groove to adapt to quick plate change.
5. The microcomputer high-precision printing roller can be adjusted by 360°. Both running and stopping are adjustable whole.
6. Equipped with a plate roller foot switch, which can be adjusted when sticking the plate, saving labor and effort.
7. The printing roller shaft can be adjusted electrically, and the maximum movement is 10mm.
Pressure roller
1. Refined processing with high-quality seamless pipe, dynamic balance correction, stable operation, external
The diameter is 156mm.
2. Tempering, processing, dynamic balance, surface grinding, hard chrome plating.
3. Adopting 1:200 double-stage worm gear adjustment mechanism, printing roller and imprinting are adjustable
The entire distance is 0-11mm, and the gear meshing will not be affected during adjustment, ensuring transmission accuracy
anilox roll
1. The outer diameter of the anilox roller is ￠215mm.
2. The anilox roller is manufactured by the well-known brand "Changzhou Haili" and adopts high-quality alloy structure.
Structural steel, after quenching and tempering, dynamic balance correction, after grinding, polishing, pressing dots, plating
Hard chromium, long service life, wear resistance and corrosion, good ink transfer and ink control.
3. Pneumatic anilox roller automatic lifting device.
Rubber roller
1. The outer diameter of the ink distributing rubber roller is ￠200mm.
2. The rubber rollers are produced by "Chunhui" in Hebei Province and are refined and processed with high-quality seamless steel pipes.
Conditioning and dynamic balance correction.
3. The ink distribution adopts "Taibang" silent motor, with overrunning clutch and automatic air
Turn the device to prevent the ink from drying up.
4. The rubber is made of high-quality nitrile rubber, which is resistant to wear and corrosion, and has been precision Numerical control grinder is processed to ensure the middle height and precision of the roll, and it is calibrated by the dynamic balance machine. positive.
5. Adopt double-stage aluminum alloy die-casting reduction device adjustment, accurate adjustment and labor saving,After adjustment, it will lock automatically to ensure printing quality. Gear adopts cross sliding block is connected without a key to ensure the correct meshing position of the transmission gear when adjusting the gap.
Bridge feed roller
1. The paper feeding guide wheel ￠121mm adopts manual quick adjustment type, which is easy and fast to operate.
2. Adopt two-stage aluminum alloy die-casting reduction device to adjust, accurate and labor-saving adjustment
It will automatically lock after finishing to ensure the printing quality. Gear adopts cross slider
Keyless connection, ensure the correct meshing position of the transmission gear when adjusting the gap.
3.full touch screen and button adjustable quick gap adjustment self-locking device, fast and reliable
Ink supply system
1. Pneumatic diaphragm pump, simple operation, convenient maintenance, stable ink supply.
2. Pneumatic ink filling, ink shortage alarm, automatic ink distribution.
3. The filter screen filters impurities to ensure printing quality.
4. Cycle cleaning of pipelines and ink rollers, easy to operate and clean.
Phase adjustment mechanism
1. The printing die-cutting adopts frequency converter to control the electric system, and 360° phase adjustment. (It can be applied whether it is running or stopped)
2. The phase motor adopts the frequency converter to control the speed. The encoder cooperates with the PLC. The larger the adjustment value, the faster the speed, and the automatic fine adjustment is close to the minimum value, so that the phase adjustment accuracy can be controlled at about 0.2mm.
Printing phase fixing device
1. Cylinder type brake mechanism.
2. When the machine is separated or the phase is adjusted, the brake mechanism restricts the machine's rotation and maintains the original fixed position of the gear.
3. Each printing unit is equipped with the host's forward and reverse jog control, the operation is simpler and labor-saving.
SLOTTER UNIT
Slotting six-axis design, preloading-> line pressing-> slotting. Compact design of pre-pressing line, increased axle diameter and good rigidity. Double ball screw transverse adjustment structure, accurate tool setting and stable movement. Servo motor control of tool holder traverse, high precision of tool shifting and fast positioning speed. Cross-cutting of tool holder and cross-cutting of graphite and copper sheet make it easy to wear and maintain. Optional die holder for punching hand hole. Adopt PLC touch screen multifunctional control.
CREASING WHEEL
1.The upper and lower shafts are made of high-quality steel, tempered, dynamically balanced and plated with hard chromium, and are equipped with Four groups of new thread rollers. It can effectively prevent the cardboard from being crushed.
2.High-strength press spool, shaft diameter < ￠110mm. The surface is ground and plated with hard chromium, and the movement is stable.
3.Equipped with four groups of line pressing wheels, the line pressing is stable and tidy.
4. Adjust the clearance dial of the wire pressing wheel manually, with the adjustment range of 1→11mm, using ten Word slider coupling, always keep the correct position of gear when adjusting.
Paper separating/slotting tool holder
1.the standard thickness of slotting knives is 7mm, all of which are made of high-quality steel, and alloy steel is heated Grinding, two-piece trimming knife, sharp edge, high precision and high cost performance.
2.The cutter shaft adopts high-quality 45# seamless pipe. The surface is ground and chrome plated, moving smoothly.
3.The position of pre-pressing wheel, thread pressing wheel, slotting cutter head and box height are all adjusted by touch screen digital input without manual intervention. Ten high-precision ball screws are matched with the linear bearing, and each screw is matched with the encoder, so that the movement is stable and the position is accurate.
4.Four sets of slotting knives are synchronously adjusted for the height of the slotting box, which is flexible in operation.
Phase adjusting mechanism
1.The planetary gear structure is adopted, the frequency converter controls the electric system, and the phase is adjusted by 360. (It can be applied regardless of running or stopping state)
2. The speed of the phase motor is controlled by frequency converter, and the encoder is matched with PLC. The larger the adjustment value, the faster the speed, and the automatic fine-tuning close to the minimum value, so that the phase adjustment accuracy can be controlled at about 0.2 mm.
DIECUTTING UNIT
Die roll (lower roll)
1. The outer diameter is ￠360mm (without cutter die) including the cutter plate ￠410mm.
2. The surface of high-quality steel is ground, balance correction, increase running stability, hard chrome plating.
3. The fixed screw holes of the knife mold have an axial distance of 100mm (there is no hole in middle)and a radial distance of 18equal parts. Applicable knife mold height 25. 4mm.
4. Wood template thickness: 16mm (for three-layer boards)
13mm (for five-layer board)
Rubber pad roller (upper roller)
1. The outer diameter is ￠388.9mm, and the rubber pad size is 250mm (German Dipai).
2. Quick-change rubber pad, wear-resistant and long life.
3. The surface of high-quality steel is ground, balance correction, and operation stability is increased.
4. The gap between the double worm and the die roller is 0-7mm.
5. The rubber pad has a thickness of 10mm and a width of 250mm.
6. Mechanical transverse 40mm series moving device. Each knife is in a different position, which effectively prolongs the service life of your rubber sleeve.
7. Pneumatic separation of the knife mold device, the knife mold is pneumatically separated during empty operation and phase adjustment to protect the rubber pad and prolong the service life of the rubber pad.
Speed difference compensation device
1. Provide the most advanced equalizer system to control the surface speed of the drum and reduce operator errors. Unlike the standard cross-cutting device, the bottom rubber pad is not directly covered on the bottom roller, but is first placed on the bearing sleeve. No matter how the diameter of the bottom rubber pad changes, because the bearing can slide freely on the roller, the surface speed of the bottom rubber pad is completely controlled by the die.
2. The main progress of the equalizer in controlling the size of the carton is that it does not require the involvement of the operator, and the operator does not need to adjust the speed of the roller regularly, but is automatically adjusted by the equalizer. This is very important in the die-cutting repeat order. Important, because the customer wants the same size for each batch.
Grinding repair mechanism
1. Electric grinding rubber pad, fast and efficient correction.
2. Improve the service life of the rubber pad.
3. The soft roller automatic repairing device can repair the worn felt cover many times, the repaired felt cover is smooth and clean, maintains the same performance as the concentric felt cover, and greatly improves the repeated use rate of the felt cover.
Phase adjustment device
1. The die-cutting phase adopts electric digital 360° adjustment, and it can be adjusted when running or stopping.
2. The die-cutting department is equipped with a 10-inch color touch screen (order storage, recall and use of deposit notes, parameter settings, etc.), which makes the operation more convenient, intuitive and accurate.
VIBRATOR STACKER
1. Connection arm operation with automatically
2.The driving belt of connection arm can adjust the elasticity alone and choose the number of connection arm at will.
3.Pile up to 1600mm.
4. Platform elevator with brake control device to keep stable position anti-slipping.
5. A pneumatic controlled-plate will be pop-up to hold the coming substrate, when a presetting height reaches.
6. Anti-slipping belt used in the transport bed.
7.with vibrator unit to clean waste
MAIN SPARES
Main motor
1. The main motor uses "Dongli" 22kw-4 pole frequency conversion control motor, which runs smoothly and has the advantages of low vibration and low noise. The frequency conversion controller is a "Weichuang" frequency converter, low-speed rated torque output, ultra-quiet and stable operation.
2. The phase motor is a "Zhejiang DH" motor, and the ink distribution motor is a "Wanxin" 400W motor motor. This motor has the advantages of low noise and stable power.
Bearing part
The main bearings of the whole machine are imported "NSK" universal bearings, the product accuracy is P6, P5, P4, and the vibration level is the silent bearing above Z1 group.
Electrical part
All electrical appliances use well-known brands: "Siemens", "Delta", "Schneider", etc. Long life and high safety
Main drive gear
1. High-precision helical gear transmission. The gear is made of 20CrMnTi alloy steel, which is milled and ground (precision 6), which makes the transmission gear high in strength, good wear resistance and stable transmission.
2. The shaft and the gear are connected by a tensioning sleeve, and there is no key connection, there will be no gap when using high torque, the installation and maintenance are more convenient, the long-term transmission accuracy is high, and the printing registration is guaranteed.
3. Lubrication adopts gear oil pump automatic spray lubrication system to ensure the life of transmission accuracy.
